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The factors that affect the cost of mold enterprises come from many aspects, such as manpower, materials, mold design and manufacturing procedures, etc. Effective control of mold cost plays a decisive role in the survival and development of enterprises. Through analyzing many examples of cost control in die and mould enterprises, it is found that the following five experiences are most widely applied.
1 Selection of factory
Whether the matching factory can be found directly affects the cost of the mold. Factory resources are also scarce for mold enterprises, so it is difficult and time-consuming to find factories. How to choose a stable and reputable factory for the mold enterprise cost control is also a crucial link.
2 Reasonable design of mold
Experienced mold designers or professional designers in different fields are scarce resources for any mold enterprise. And the rationality of mold design directly affects the mold cost of enterprises, so how to optimize the design process, such as the introduction of intelligent mold design system, is an effective way to control the cost of mold enterprises.
Purchase mold materials and accessories
Material cost in the mold production cost accounts for about 25%~30%, because the mold working parts of the material category is different, and lead to a large difference. Therefore, the correct choice of mold materials and accessories also directly affects the mold production cost. In the choice of not only cheap hasty procurement, if the mold so that the problem or short service life, is very regrettable.
And combining the knowledge of the material recommended, in view of the difficult design requirement of mould material, gayle, Ann will send the technical engineer has extensive industry experience special docking, providing customers with a complete set of all material selection scheme, in China the same customer manager in all industry experienced professionals trained before mount guard, need through the technical assessment before mount guard. In the early sales, the account manager will be based on the actual needs of customers.
4 Quality and delivery control
Mold cost control is directly proportional to quality and delivery time. If the mold quality is in place at one time, few modifications will be made, and the delivery time will be shortened, so that the manufacturing cost will be significantly reduced. However, this requires the enterprise to specially send people to track and control, which increases the human cost. To better control the quality of materials sold.
5. Reduce financial disputes and after-sales problems
Due to some bad behaviour in the manufacturing process of the mould and non-standard operation, or because of technology, experience, will lead to some other costs rise, such as: the residual, time, scrap, rework, many experiments test costs caused by the extra spending, the generation of bad products after-sales service, etc. In addition, due to the lack of strict transaction norms and fair and impartial third party rulings, it is prone to fund disputes, after-sales problems emerge in an endless stream, unsatisfactory, so that the cost continues to increase. This is also the place that needs to be solved by mold enterprises, and once there is a breakthrough, the effect is also considerable.
The factors that affect the cost of mold enterprises come from many aspects, such as manpower, materials, mold design and manufacturing procedures, etc. Effective control of mold cost plays a decisive role in the survival and development of enterprises. Through analyzing many examples of cost control in die and mould enterprises, it is found that the following five experiences are most widely applied.
